Clutch cover gap?

So I wanted to take a look and see how my belt was on my 14 sportsman 400 ho and cleaned the gasket, the inner and outer plastic for the clutch cover and went to put it back on and I have a gap in one corner of the cover. The rest of the cover is tight with the gasket and did a water test and nothing was coming out of the drain hole. Is this normal? I just don’t wanna be seat deep in water and have to worry about my clutch getting wet. Can I just throw some silicone in there to seal it up?

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300ex Rear sock on Recon?

I need some help here fellas. The rear shock on my 03 Recon is OK, but the spring is way weak and it darn near bottoms out when I sit on it. The quad has sort of a Cali lean when sitting on level ground instead of the proper slight forward rake also. Will a 300ex shock bolt on my Recon? I have come across a few threads that lead me to believe so, but I’d love some conformation or real world experience. I have also heard of folks using Rancher shocks? Not looking for a lot of lift, just a little and a stiffer spring.

I know, I could get a bigger quad and not have issues, but the Recon is what I own, it is all the machine I need, and I’ve taken it places the guys with the big quads couldn’t go simply due to how maneuverable it is. I also find it a blast to ride, and the 250 is darn near bulletproof with proper maintenance, which I give it. Even with my 6′ 275 lb carcass riding it, the thing never lacks power. It’s perfectly suited to how I ride, I just need to do something about the rear suspension.

Thanks in advance for any and all help!

300ex Rear sock on Recon?

I need some help here fellas. The rear shock on my 03 Recon is OK, but the spring is way weak and it darn near bottoms out when I sit on it. The quad has sort of a Cali lean when sitting on level ground instead of the proper slight forward rake also. Will a 300ex shock bolt on my Recon? I have come across a few threads that lead me to believe so, but I’d love some conformation or real world experience. I have also heard of folks using Rancher shocks? Not looking for a lot of lift, just a little and a stiffer spring.

I know, I could get a bigger quad and not have issues, but the Recon is what I own, it is all the machine I need, and I’ve taken it places the guys with the big quads couldn’t go simply due to how maneuverable it is. I also find it a blast to ride, and the 250 is darn near bulletproof with proper maintenance, which I give it. Even with my 6′ 275 lb carcass riding it, the thing never lacks power. It’s perfectly suited to how I ride, I just need to do something about the rear suspension.

Thanks in advance for any and all help!

1992 trail boss 4×4 250 ignition switch replacement help

need some help with a trail boss 250 4×4. my friend lost his key and unplugged the ignition to bypass it so he could ride home. He did not write down where he had unplugged it from or take pictures. I bought a new ignition on ebay for him as he is older and not very mechanical or computer literate. I do not know where it plugs in as there are many empty spots for tne spade connectors to go. Does anyone have a picture or a diagram of where the four wires plug in to the bus on the left side under the gas tank cover? thanks in advance.

1992 trail boss 4×4 250 ignition switch replacement help

need some help with a trail boss 250 4×4. my friend lost his key and unplugged the ignition to bypass it so he could ride home. He did not write down where he had unplugged it from or take pictures. I bought a new ignition on ebay for him as he is older and not very mechanical or computer literate. I do not know where it plugs in as there are many empty spots for tne spade connectors to go. Does anyone have a picture or a diagram of where the four wires plug in to the bus on the left side under the gas tank cover? thanks in advance.

Demon hd axles

I am installing demon hd axles in my 2013 Polaris sportsman 800 efi. Just curious if I need to shave the aluminium front struts for clearance as I am also puting a set of highlifter springs in. I have one side in. But the clearance seems kinda close. Just want to be sure. Any help on this would be awesome. Thanks in advance.

Demon hd axles

I am installing demon hd axles in my 2013 Polaris sportsman 800 efi. Just curious if I need to shave the aluminium front struts for clearance as I am also puting a set of highlifter springs in. I have one side in. But the clearance seems kinda close. Just want to be sure. Any help on this would be awesome. Thanks in advance.

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