All posts by dstech

Rear winshield not shielding wind??

So it is getting cold in Michigan, and I wanted to stop the wind coming over the top, down the back and down my neck. (As seen in the picture, 2 seater with a stock cage, polaris glass front windshield, and polaris lower doors, trial armor top).

After looking at all the rear windshields on the market I thought the most expensive one, looked the best to me……. So I made a cardboard insert to see what it was going to be like, before I dropped the $$$

We took a 45mph test drive, and it seems the rear window is collecting air into the cabin….. while the air flow is different, it only that….. different. I really don’t think it has diminished the amount of air in the cab.

Any thoughts?? I know there are many contributing factors….. maybe wind deflectors up on the "A" pillar so that not as much air is caught by the rear window??

I am not giving up… I just think if I hadn’t done this little test, I would have been disappointed with the purchase of a rear window (especially one of the most expensive ones available):sad:

Your input would be greatly appreciated.
Keith

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Denali LED Lightbar Installation

I have some custom mounted LED fogs which I have another thread on (you can see them in the pictures). I like them so much i decided to add a lightbar but I didnt want it to be very noticeable. I selected the location of the lower grill and decided to do a non-welded installation so anyone at home with simple hand tools could copy.

Here’s the grill area in question, the lower plastic piece between the tow hooks.

Youll want to slide under the truck and remove the pushpins that hold it in.

Here it is on the ground

Here is what we are gonna replace it with, a 26" curved bar. Notice they are almost identical in size.

To install you will need some flat bar. I chose aluminum but steel would be ok also. You can buy this from Home depot for about $10 per piece. We will only need two small pieces.

For simplicity sake I chose a bolt that holds the tow hook to attach our bracket too. No reason to reinvent the wheel when the bolt is very close to the location of the lightbar. We will need to drill a mounting hole.

Based on location and angle the brackets need a 90 degree bend or so. Clamp it and just twist it with a pair of pliers.

Now they have final bends, cut to size, and a hole drill to mount the light to.

Here is an underside view:

Reattach the stock bolts, your brackets, and your new lightbar

Denali LED Lightbar Installation

I have some custom mounted LED fogs which I have another thread on (you can see them in the pictures). I like them so much i decided to add a lightbar but I didnt want it to be very noticeable. I selected the location of the lower grill and decided to do a non-welded installation so anyone at home with simple hand tools could copy.

Here’s the grill area in question, the lower plastic piece between the tow hooks.

Click the image to open in full size.

Youll want to slide under the truck and remove the pushpins that hold it in.

Click the image to open in full size.

Here it is on the ground

Click the image to open in full size.

Here is what we are gonna replace it with, a 26" curved bar. Notice they are almost identical in size.

Click the image to open in full size.

To install you will need some flat bar. I chose aluminum but steel would be ok also. You can buy this from Home depot for about $10 per piece. We will only need two small pieces.

Click the image to open in full size.

For simplicity sake I chose a bolt that holds the tow hook to attach our bracket too. No reason to reinvent the wheel when the bolt is very close to the location of the lightbar. We will need to drill a mounting hole.

Click the image to open in full size.

Based on location and angle the brackets need a 90 degree bend or so. Clamp it and just twist it with a pair of pliers.

Click the image to open in full size.

Now they have final bends, cut to size, and a hole drill to mount the light to.

Click the image to open in full size.

Here is an underside view:
Click the image to open in full size.

Reattach the stock bolts, your brackets, and your new lightbar

Click the image to open in full size.

Click the image to open in full size.

Click the image to open in full size.

Click the image to open in full size.