I have bought the following:
Wiring Harness for Light Bar:
Wiring Harness Blue LED Light Bar Laser Rocker Switch on Off Relay Fuse ATV Jeep | eBay
12" 75W Light Bar:
12inch 72W CREE LED Work Light Bar Spot Flood Combo Offroad Pickup Van ATV 12V | eBay
I am not using the blue rocker switch and instead went for this waterproof switch:
12V Red Lighted Rocker Switch Water Resistant 3 Terminal LED Light Bar Rigid | eBay
I have cut a hole in the blank rubber service switch in the housing and this worked-out fitting nicely and providing good weather-proofing for the switch.
My issue is really how to run all of the wiring including the relay, a couple of fuses, etc. I don’t feel like there is a whole lot of space to just zip tie this stuff to the frame and I don’t know how weather-proof this would be. My idea currently is maybe to store all of it in an electrical housing and secure in the front storage compartment and run the wires through the drain plug, use one of the bolts inside for the ground.
Is there somewhere else I should store all of this? I am also concerned with this cheap wiring harness being that the power is 14g and many of the other wires are 18 and 20g. Its rated for 30-40AMP but I have replaced the fuse with 10 given I have the single light bar. I also assume run the light bar feed through the grill behind it and secure as I can? I have marine-grade heat shrink tubing that I plan to solder and cover all connections I can as well as use wire glue for all connections.
Ideas on how to run the wire a different way are welcome. I’m really basic so appreciate detail in your response–I want to do it professional on my new 570 quad!