Category Archives: RZR-S Specific Discussion

low rpms under load..thoughts?

kinda long, but bear with me. hopefully the community will have some ideas…

the particulars…2010 rzr s with just under 2000 miles (about 161 hrs). generally ride around 7500-10000 feet. motor is stock except utv inc intake and d&d pipe. some added weight with an aftermarket cage, dual batteries, winch, light bars, but nothing too crazy. i am running a dobeck 4 and afr is 13.5 and 12.5-13 at wot

i never really paid much attention to the rpms until i went to a 14" wheel. thought it lost a little down low so i opted for a dalton kit. went with their recommended settings and the shift rpm was down around 5300 (versus the 6200 it should be up at). even pulling all the screws and going to a lighter tip rivet didnt really help. closest i got was 5600rpm. never saw the rev limiter, just didnt seem to get anywhere once it shifted out. ended up not caring for the tires so i went back to my 12" wheel/stock 26" tire. also set the dalton arms up as they suggested for high altitude and the 26" tire size (one size lighter on the rivet (2.4g), and running 2 long screws, and running the orange/blue spring). now my shift rpm is ~5300. at about 100-250rpm per gram, i dont see myself getting to the golden 6200 rpm shift rpm (and everyone’s experiences show that the dalton suggestions are pretty close to being spot on). i didnt go back to the stock weights because my rzr never got the high altitude weights like it was supposed to, so i figured it had been off since i bought it. for reference it came with 23-62s…the heaviest weights avaiable

it starts easily, idles well at 1140, run like a champ up until shifting out, and never hesitates top take anything i throw at it, but the loss of rpm at the top has me annoyed. rpms will continue to climb slowly once it shifts out, but i cant remember seeing 6000rpm. bought it new and from all the times i checked it has never been dusted. doesnt burn oil or ever run rough. air filter is clean

so i started thinking with it being so far off maybe i need to look elsewhere. so far:

1. new plugs…no change
2. new belt (no signs of wear on the old one)…no change
3. adjusted throttle pedal…was really close but took a bit of slack out…no change
4. verified full throttle was being reached…you can hear it click in the tb, so it is hitting the stops at open and close.
5. checked fuel pressure at the tank…i get right at 40 at key on and over a few minutes it will leak down to about 34 and that is where it stays. bump the key and it is right back up to 40. i dont have a connector for the quick disconnect so i havent run it to verify pressure while running. thought it may be fuel pump because of the weaker power up top and also my afr bounces around quite a bit some times.
6. havent had any electrical problems in the past. i have redone all of the grounds and added copper blocks so i dont think grounding is an issue

so where to go from here? compression test (even though it idles smooth and doesnt burn any oil…also no evidence of being dusted)? i dont have a tester so i will have to enlist help for that one (our local dealer sucks balls so i plan to avoid them). tps adjustment? any place i can get the tps tester for a reasonable price? any other quick checks i can try to narrow down the issue?

anyone else have similar results at altitude? am i just expecting too much at the altitude i ride at?

thanks for any help and i appreciate you taking the time to read this novel

Cracked Remote Coolant Filler

Remote coolant filler cracked at lower hose nipple due to contact with rad support bracket. At least I was 1 mile from home not 50 plus! Nothing seems bent and machine has never been dumped or banged. Appears filler is out of alignment with hole in bracket. Anyone else??

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Dalton Clutch kit lowered shift speed? Any ideas?

Hello all,

I have been trying to figure out the issue with my clutch kit, but can’t see to figure it out. I originally found that my throttle was way out of adjustment. After fixing that issue my stock clutch specs went as follows: shift speed around 5800, max rpm around 6200 and top speed was 60(governor stopped it there). After I installed the dalton clutch kit with the suggested weights and the ligher orange spring my shift speed was around 5600. This kind of shocked me considering I actually lost shift speed rpm. Knowing this was way low I took out a long weight and it really didn’t make a difference. Shift speed is now around 5610-5620. The power seems good out of the clutch kit, but the shift speed is no where near what hunter works guide suggests. The one thing I really noticed with the clutch kit is it holds the shift speed rpm much longer than the stock clutching did. If you have any ideas I would greatly appreciate the help. Could something be wrong with the clutch kit, maybe the spring is too stiff?

800s using oil

2011 RZR 800S.. It was using/burning oil. So we installed a new cylinder kit with new pistons, gaskets and all. It is still using/burning oil after the install was done. Any suggestions on what we missed or is something in this motor gone?

Thanks

Bad brakes i cant find it?

I have a brake problem. I have rode it for 7 months and i noticed the last time i had the wheels off the brakes need changed soon. But i rode it the other day around town got home hit the brakes to stop in the yard and the pedal whent clear to the floor. Iv poored fluid in it and tryed pumping it up but it just pumps it out. But i cant find the leak.

Resale value?

2009 RZR-S 800 / Supercharged – 1600 miles
24" LED light bar
Sound system
Simpson seats w/3 point harness
Winch (mounts in the rear receiver)
ITP wheels
UTV Tech equipped (exhaust, etc..)
MPI performance tuner
Turn signals & rear view mirror, but can’t discern if there’s a horn

One person thinks $12,000 and another says more like $6000

Machine currently in surgery for motor rebuild. Curious to know what its value really is.