Category Archives: RZR 1000 Engine
2016 xp 1000 won’t crank
I did find that if I bypass the efi relay that the machine would run normally and even the CEL light would turn off. I tried swapping the relays around to see if it was just a bad relay and that is not the case.
Curious if anyone else has had a similar issue. It’s going in to the dealer tomorrow but I have no idea what it could be besides just a fried ecu.
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Backfire issue. need help XP1K
Backfire issue. need help XP1K
Information on RZR 1000 cylinder head
So here are the flow #’S ON MY bench from stock port,(which are pretty good), to ported intake port, to ported intake with full chamber work.
stock at 28 in water
.100 lift– 91 cfm
.150 lift– 133.5 cfm
.200 " — 166 cfm
.250 "— 198 cfm
.300 lift– 230 cfm
.350 " — 258 cfm
.400 " — 271 cfm
.450 " — 280 cfm
.500 lift— 287 cfm
Ported intake
.100 lift — 98 cfm
.150 lift—145 cfm
.200 " —- 179 cfm
.250 " — 211 cfm
.300 " — 243 cfm
.350 " — 272 cfm
.400 " — 294 cfm
.450 " — 305 cfm
.500 lift — 308 cfm
Ported intake with chamber rework
.100 lift — 107 cfm
.150 lift —158.5 cfm
.200 lift —191 cfm
.250 lift —223 cfm
.300 " —-254 cfm
.350 " —-278 cfm
.400 " —-301 cfm
.450 " —-315 cfm
.500 lift —323 cfm
So as you can see, reworking the chambers in the right way, greatly improves
low lift flow up to .300 lift, (better low lift air flow increases both torque and HP) and increases high lift CFM. So look at your ported cylinder heads, and if the chamber is just polished without any other work done to it, you are not getting the massive air flow #’s you thought.
Exhaust flow #’s are very important also, because a weak exhaust will keep a motor from RPM ing and making top end power. Discounting the exhaust, which some shops do, (just polishing and making it look good) will keep it from making those big power #’s, especially on a turbo motor. Exhaust flow is really important on a turbo motor, the more the better!!. The 1000 head has smaller exhaust valves than the 900 head. (about .125 thousands smaller). So porting on the exhaust is very important. I am in the process of getting a few different size exhaust valves made to have a whole thread on Exhaust flow #’s from stock to different oversized valves here in a month or so. This should be of great interest to the turbo guys, because better exhaust means faster it gets on boost, and more manageable power with less boost
Cam chain guide
Cam chain guide
Front dif bolt stripped
The bad part was I drained it first, and then couldn’t get the fill bolt off.
I was finally able to remove the vent tube and fitting on the top and fill it from there.
The bolt is still in there and stripped……has anyone ran into this before?
It seems the bolt material is extremely soft.
If you have had this happen, what was the easiest way to remove it, and did you use the same factory bolt again, or switch to something else?
Strange Rzr xp1k issue
Can anyone give me an idea as to what to do. I am at a complete loss!
Here is a photo of the dash. Attachment 143376