I’ll start off by saying what the problem is and what I have done.

4×4 or AWD always seems to be on.

I have disassembled the front diff and nothing seems amiss.
Hillard clutch assemble is fine, cage intact and nothing obvious broken.
flushed and refilled the the front diff and it seemed to be working until this weekend.
back to 4×4 all the time.

does anybody know what the coil resistance should be at the plug ??

The switch seems to work as is should, the indicator goes on and off with the switch and well as the diagnostics screen shows the switch working.

I’ve kind of run out of ideas and a little stumped.
its a very simple system.
anybody else have any other ideas ??