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ATV Repair and Maintenance

04 sportsman front diff locking while switch is off

January 23, 2016
My 2004 sportsman 600 twin is locking the front diff while the back tires are spinning while 4×4 switch is off, i would like to fix before I grenade the front diff. Any help or advice would be appreciated.

(this is my first thread and day 2 of site, so far im lovin’ it)

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Chain Types

  • 415

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  • 420 MXG
    • Length
    • 120
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    • Length
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    • 136
  • 520 ATV
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  • 520 ORH
    • Length
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    • 120
  • 520 ORHG
    • Length
    • 114
    • 120
  • 520 MXG
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    • 76
    • 78
    • 84
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    • 92
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    • 104
    • 110
    • 114
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  • 520 DZO
    • Length
    • 104
    • 114
    • 120
    • 130
  • 520 DZX
    • Length
    • 104
    • 114
    • 120
    • 150
  • 520 SDZZ
    • Length
    • 120
    • 150
  • 525 DZO
    • Length
    • 110
    • 122
    • 150
  • 525 DZX
    • Length
    • 110
    • 122
    • 150
  • 525 SDZ
    • Length
    • 110
    • 122
    • 150
  • 525 SDZZ
    • Length
    • 110
    • 122
    • 150
  • 530 DZO
    • Length
    • 110
    • 120
    • 150
  • 530 DZX
    • Length
    • 110
    • 120
    • 150
  • 530 SDZ
    • Length
    • 110
    • 120
    • 150
  • 530 SDZZ
    • Length
    • 110
    • 120
    • 150

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